3D Inspection & Reverse Engineering Made Easy
The new PC-based Master3DGage portable system uses precise, 3D model-based software to quickly and accurately verify part quality—right on a CNC machine or anywhere else in the manufacturing process. There’s no metrology experience needed. Just align the part, inspect it, and report it. First article inspections that used to take hours or days now take just minutes. Use the internal battery to inspect parts where you want, when you want, without being tethered to an AC outlet.
Greater productivity for all types of inspections
Master3DGage’s handy, quick-mount CMM system allows easy setup for on-demand measurement and inspections anywhere on the shop floor. Mount Master3DGage right to your machine and check parts quickly, without removing them. In-process verification eliminates worries associated with re-positioning parts. Finish typical inspections, such as blueprint, in-process, incoming, first article and final inspections, quickly—with surprising ease and accuracy. Measurement reports are generated automatically, using industry standard formats, so you will know immediately whether parts are acceptable.
Scrap rates drop. Profits soar.
Powered by Verisurf’s world-class, model-based software, Master3DGage maintains precise digital workflow, from the start of your inspection to the end. The ability to precisely pinpoint and resolve quality issues in real time helps reduce scrap, improve efficiency and boost the productivity of every machine. Bottom line? With the new Master3DGage you’ll do more work, with less rework—because both process and results are repeatable, even during high-volume production.
Ultra-accurate, six-axis metrology
Nearly as impressive as its software is the compact CMM it drives: an integrated Hexagon Metrology, six-axis CMM—among the world’s most accurate—with a remarkable measuring volume of 1.2m (4ft). This feature provides superior dimensional control of parts, tooling, molds, castings and more. The innovative counterweight design eliminates user fatigue and assures exceptional accuracy over the full range of measurements. The ergonomic wrist and intuitive, easy-to-reach controls increase comfort and simplify use.
Quality production has never been easier
In a production environment, time is money. But historically, non-digital manual and 2D parts inspections have been very labor intensive. With Master3DGage, simplicity and ease of use are designed right in, so that even those with little or no metrology experience can get up to speed quickly. Controls and interface are easy and straightforward, so users spend less time scrolling through screens and more time making quality parts.
Verisurf Automated Inspection: 1-Align, 2-Inspect, 3-Report
Verisurf quickly aligns your part to CAD model by creating targets on the CAD model and guiding you through an auto alignment by probing each target on the part.
Verisurf displays real time part to CAD model deviation when probing the part surface and guides you through automated inspection plans. Real time visual and audible indicators combined with color deviation displays provide you with instant part quality feedback.
Verisurf uses the 3D CAD model as the inspection nominal which quickly generates custom reports in industry standard formats with GD&T constraints, color deviation maps and in or out of tolerance indicators for clear practical analysis.
Verisurf Reverse Engineering: 1-Measure, 2-Mesh, 3-Model
Verisurf can directly measure 3D features including planes, cylinders, cones and spheres and 3D features including lines, splines, circles, and slots. In continuous point mode Verisurf can measure 100 points per second with long probes capable of reaching inside deep cavities to quickly scan 3D point clouds of complex surfaces.
Verisurf’s powerful point cloud and STL mesh editing tools helps prepare large data sets for 3D mesh surfacing and 3D printing. Verisurf has all the mesh tools you need to create watertight mesh model including; align and merge meshes, filter, smooth and fill holes.
Verisurf has all the reverse engineering tools to transform 3D point clouds and meshes into 3D surfaces and solid models for precision manufacturing. Verisurf imports and exports popular CAD formats making it the ultimate interoperability platform for automated inspection, guided assembly and reverse engineering.
Certification: ASME B89.4.22
Probing volumetric accuracy +/-0.025 mm (.00098 in)
Probing point repeatability: 0.014 mm (.00055 in)